The objective of these tests is to check the proper functioning of the reactor for functions like heating, cooling, reflux, distillation etc. Kf type glasslined reactors 92 standard openreactor. Cstr continuous stirred tank reactor and the pfr plug flow reactor. Nutsche filter ae type glass lined reactor manufacturers.
Advantages of glass lined reactors a reactor is essentially an industrial pressure cooker, where the contents such as pharmaceutical powders and apis are sealed and transformed, under pressure andor temperature, to a new desired substance. In most of the glass plants, vessels are used as reactors, receivers, separators, measuring or feed vessels. For highly corrosive materials, or endproducts that require ultrapure environments, ddps reactors are often the best choice to achieve process performance goals efficiently and economically. Optimix is a patented reactor design that optimizes the mixing performance of glasslined reactors by integrating three baffles on the vessel wall. Perry videx offers a wide variety of parts for glass lined reactors. Find here the best quality k type glasslined reactors made in china here with taiji which is one of the leading k type glasslined reactors manufacturers and suppliers in china. Large selection of reglassed and glass lined reactors. Chemical reactors are a mainstay of our product offering. One reason why our glass lined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Unused teflon covered steam sparger for a 1500 gallon rasa series glass lined reactor. Selecting include optimix will add optimix baffles to any of these reactor models. With the most trustworthy metallic volume cylinders we have secured a noticeable position in the market by giving glass lined reactor to all commercial customers. The internal components of the vessels, such as agitators, baffles and dip pipes, are also supplied with glass coatings.
The design of a chemical reactor deals with multiple aspects of chemical engineering. Good documentation practice gdocp oq operational qualification. Manufacturers of pharma glass glass lined equipment. Phoenix equipment has for sale hundreds of glass lined reactors and glass lined pressure vessels. These are robustly designed and manufactured to stand up to very harsh environments. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. Design data, general dimensions of the vessels and nozzle layout are standardized. Equipment that is often supplied with a glass lining includes reactors, storage. Find the best glasslined reactor, electric heating type manufacturer and supplier here at. Our pfaudler glass type wwg is extre mely resistant to. A chemical reactor is an enclosed volume in which a chemical reaction takes place. Our controllers include delta t controls to prevent thermal shock damage to glasslining. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. Z is the liquid height in the reactor, rho is the density of solventrxn mass, d is the dia of reactor, lets say, ours a 10 kl reactor, with height of 2.
Types of furnaces, refractories and insulation this section describes the types of furnaces, refractories and insulation materials used in industry. To provide a documented procedure for operation and cleaning of glass lined reactor. The flangemounted design reduces the possibility of leaks through gaskets, since only one gasket is required for a seal. The polyvalence and reliability in every circumstances all our glass linedsteel reactors are in accordance with the din 286. The reactors can be customized for gmp applications for use in pharmaceutical industry. Cylindrical vessels can be supplied with metalglass jackets too. Providing you with excellent service and competitive price, we warmly welcome you. Our glasslined reactors have been at the heart of chemical operations for over a century. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. Buy and sell used glass lined reactors at phoenix equipment. Operation and cleaning of glass lined reactor capacity. We have our own factory and professional team at your service. It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined flanges.
The typically carbonsteel shell is designed and built to asme code and then lined internally with our proprietary 3009 glass. Glasslined equipment is a corrosion resistant material used in varying processes of operation from production of pharmaceuticals to specialty chemicals and polymers. These glass lined reactors are widely used in all food and pharmaceutical industries for presenting the solution of. They are usually fabricated in steel, stainless steel, glasslined steel, glass or exotic alloy. The stainless steel reactor is composed of the kettle body, the cauldron cover, the jacket, the agitator, the transmission device, the shaft sealing device and the support, etc. The above photo shows three extraordinary reactor bodies made for a major american customer but we have also supplied glass lined reactors for up to 720 psig or others with bottom entering mixers or even side entering cooling baffles. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. Glasslined reactors technical glass or glass lining made by thaletec unites the ideal surface properties of highquality silicate glass and robustness of steel. Three types of glasslined steel reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide. In such reactors, the reaction rate expression must be known determined. Used reactors inventory search glass lined reactors ipp. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads.
Because slow neutrons are more likely to split uranium atoms, most reactor types are designed to make use of them. In chemical engineering, it is generally understood to be a process vessel used to carry out a chemical reaction, which is one of the classic unit operations in chemical process analysis. It also gives criteria for selecting refractory types for optimum results. The minimum temperature allowance for a standard glasslined steel reactor is 20f 29c. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor surface, storage tanks, receivers. Glass lined reactors are available in different capacity sizes from 5 gal. Glasslined reactor, glass reactor, monobloc agitators by. Engineered systems corrosion resistant gmm pfaudler india. Glasslined reactors ae reactors glass process equipment. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies.
We are equipped with a productive factory and professional team at your service. The strong glasslined equipment prevents materials exposed to harsh chemicals, such as acids, alkalis, water, and other chemicals, from becoming corroded and causing failure within the pressure equipment. Equipment that is often supplied with a glass lining includes reactors, storage tanks, columns, dryers and filters, as well as pipes, valves and fittings. Your questions and our answers about glasslined equipment. Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. Used glass lined reactor, used reactors perry videx llc. Glass lined reactor market size 2020 with top countries. The din reactors ae are equipped with an impellertype. All types of agitators may be used with these reactors. Chemical glass reactor jacketed glass reactor goel.
Our reactors are primarily manufactured from glasslined steel reactors and storage tanks, solid glass or a combination of both materials with a variety of accessories and instrumentation. Three types of glasslined steel reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions. In contrast, fast breeder reactors fbrs use fast neutrons to convert materials such as uranium238 and thorium232 into fissile materials, which then fuel the reactor. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated.
The glass reactors convey this knowledge to the user. These reactors provide enough residence time for the reaction to take place with satisfactory conversion. Maintenance and repair of glasslined equipment chemical. Advantages of glass lined reactors standard glass lining. Lets assume liquid height of 2m, and reaction solvent is toluene, so no of agitators will be 2 x 0. Types of biogas plant free download as powerpoint presentation. Approximately 2 hp drive motor and reduction gearbox for 3blade retreat curve agitator with mechanical seal and pressure feed pot. If you have a gmm pfaudler glass lined reactor coupled with a gmm pfaudler temperature control unit, we will guarantee the thermal performance. Gmm pfaudler is a manufacturer of glass lined equipment that are engineered. We also help you choose the most appropriate heat transfer fluid. Glass reactor are available in spherical shape from 5 to 500 liter and in cylindrical shape from 5 to 500 liter capacity. Glasslined reactor, electric heating type manufacturers. Types of agitators, agitators design and significance.
The solutions shown are fully developed and standardized types of equipment or equipment specifically adapted to a certain process. Sgl manufacture a range of glasslined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Scribd is the worlds largest social reading and publishing site. A typical batch reactor consists of a storage tank with an agitator and integral heatingcooling system. Other materials such as steel alloys or reactive metal solutions ti, ta, zr can be offered. This glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. Major dimensions of the kf type reactors conform to the national standard for glasslined equipment hgt237192,and modifications have been made for improvement by our company. The system comes with an agitator system, baffle, sample extraction and several measuring probes incl. To provide a guide line for safe operation and cleaning of. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. Click here for full pdf version of this article includes all graphs, charts. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter.
A glasslined reactor is a costefficient solution for a pressure and corrosive resistant chemical reactor. These vessels may vary in size from less than 1 litre to more than 15,000 litres. A reactors glass lining may be eroded by abrasive solids in the reactants. What allows glasslined steel to be used with most corrosive materials is the slow rate of reaction. Internally rated for 21 barg full vacuum working pressure. Operation and cleaning of glass lined reactor capacity 3kl 1.
1142 1256 230 1270 223 159 1167 412 642 1115 406 1452 531 796 759 1127 1169 582 1558 370 1076 444 996 1117 92 161 44 316 627 1210 716 966 607